Several Ganoderma products processing technology

Ganoderma Milk Powder 1. Raw material formula: fresh milk 300kg, whey powder 25.2kg, refined vegetable oil 10kg, fructose syrup (70%) 15kg, Ganoderma lucidum 8kg, vitamin A 1.2g, vitamin C 60g, vitamin E 1.2g, calcium lactate 5kg, 62 g of ferrous lactate, 87 g of zinc gluconate, and 1.2 kg of lecithin. Second, the process of whey powder, fructose syrup, vitamin C, etc. → dissolve → filter → vegetable oil VA, VE fresh milk → inspection → purification → standardization → deployment → precooked → Ganoderma lucidum → cleaning → smash → once leaching → filtration → Secondary leaching→filtration→immersive amalgamation→concentration homogenization→sterilization→concentration→spray drying→sieve powder and jelly powder→measuring and packing→finished products III. Operation points 1. Preparation of Ganoderma lucidum extract solution: selected mature, dry, red The brown raw ganoderma Lucidum was used as a raw material, clean, drained, and crushed into coarse granules and sieved through a 40-mesh sieve. Add 10 times the weight of purified water, steam in the extraction tank heated to 80-90 °C, after leaching 1h, increase steam pressure heated to micro-boil, extraction temperature of 95 to 103 °C, 1h after the use of 60 mesh filter cloth Filtration to obtain the extract I; added 8 times the weight of purified water in the filter residue, under the same conditions for the second extraction, 2h, the residue was filtered out extract II. Combine the two filtrates and add 0.2% by weight of β-cyclodextrin (increase the consistency and embedding bitterness). Stir and mix. Transfer to a vacuum concentrator for vacuum concentration at an evaporation temperature of 55°C (vacuum). 53Kpa). Concentrate to 1/3 volume and cool to room temperature before use. In large-scale production, in order to save energy consumption, the extract is first evaporated by the thin film, and then added to the cyclodextrin, followed by vacuum concentration. 2. Pretreatment of fresh milk: The acidity measurement, specific gravity determination, alcohol test and total bacterial count testing are performed on conventional fresh milk for ingredients. The milk that has passed the inspection passes a double filter to remove impurities with a large particle size, and is then centrifuged by a milk purifier to remove fine solid impurities; and then normalized according to the milk fat content. 3, deployment: According to the formula ratio weighed whey powder, fructose syrup, calcium lactate, ferrous lactate, zinc gluconate, Vc, lecithin, etc., add appropriate amount of demineralized water to fully dissolve, and filtered through the double filter Ganoderma lucidum leach concentrate, purified milk and pumped into the spice jar; then VA, Vz dissolved in 60 °C hot vegetable oil, and then added to the deployment tank; start the stirrer, so that the materials are fully mixed evenly. 4. Preheating and homogenization: The prepared mixed emulsion is heated to 65° C. through a plate heat exchanger, and then transferred from a centrifugal milk pump into a high-pressure homogenizer for secondary pressure homogenization. Level I homogenization pressure 20 ~ 25Mpa, II level homogeneous pressure 3.5Mpa. After homogenization treatment, the fat globules in the emulsion can be further refined and uniformly dispersed to improve the emulsification effect and improve product quality. 5. Sterilization and Concentration: After homogenization, the mixed emulsion is quickly heated to 90° C. by a plate heater and maintained for 20 to 30 seconds (seconds). The centrifugal milk pump is then sent to a double-effect falling film concentration device for vacuum concentration. I effect evaporation temperature of 68 °C (vacuum 85.3Kpa, view evaporation temperature 55 °C (vacuum 53Kpa). Concentrate the final solids content of 48%? 50%). 6. Spray drying: The concentrated emulsion is sent to the spray drying tower by a high pressure pump and is dispersed into tiny droplets by a pressure spray device, and is sprayed into the dry hot air, so that most of the moisture evaporates instantly and becomes solid milk powder. The self-gravity drops down to the conical bottom of the drying tower and quickly exits the drying tower to ensure its instant solubility. The hot air inlet temperature is about 150°C and the exhaust gas discharge temperature is 75°C. The exhaust gas is discharged into the atmosphere through a cyclone separator or a bag-type helium separator to separate and recover the fine powdered milk entrained in the exhaust gas. 7. Sieve powder and jelly powder: The milk powder discharged from the drying tower is sifted through a vibrating sieve to smash the bonded mass powder, and then cooled to room temperature with dehumidified air at about 10[deg.] C., and then weighed and packaged. Bags are required to have good sealing and light protection. PET/AL/PE composite bags are generally used. 400g per bag, the error does not exceed 5g. Fourth, product quality standards 1, sensory indicators: The color is light yellow brown, uniform powder particles, no caking, no clumping phenomenon; completely dissolved after rehydration, no precipitation, layering phenomenon; delicate taste, sweetness Pure and soft, with unique days of milk, aroma, no bitterness of Ganoderma lucidum, no smell. 2. Physical and chemical indicators: Moisture (%) ≤ 5.0, Protein (%) 14 ? 16 16, Carbohydrate (%) 55 ? 65 65, Fat (%) 18 ? 21, Ganoderma lucidum polysaccharide (mg/l00g) 100 ? 120, organic germanium (mg/100g) 5 to 8, vitamin A (1U/100g) 2000 to 2200, vitamin E (1U/100g) 10 to 12, vitamin C (mg/100g) 40 to 60, Calcium (mg/100g) 600 ~ 700, iron (mg/100g) 8 ~ 10, zinc (mg/100g) 6 ~ 8. The nutrient-rich and reasonable balance of various nutrients is rich in many biological active ingredients such as ganoderma lucidum polysaccharides, triterpenoids, nucleoside compounds and organic germanium. Therefore, Ganoderma lucidum milk powder has the functions of immune function, anti-cancer function, anti-aging, and cardiovascular disease prevention. It is suitable for middle-aged and elderly people to prevent various diseases and can help the recovery of cancer patients. Ganoderma lucidum yogurt 1. 6% formula milk, sugar 6%, sodium cyclamate 0.04%, citric acid 0.165%, 2.8% Ganoderma extract, CMC 0.2%, PGA 0.1%, the rest is purified water. Second, the process flow milk, Ganoderma lucidum extract, white sugar, cyclamate, PGA, CMC, citric acid, lactic acid → deployment → heating → homogenization → degassing → filling → sterilization → finished product three, operating points 1, Ganoderma lucidum extract Preparation: Select quality Ganoderma lucidum fruit body, wash, drain, slice, add 6 times purified water according to dry weight of Ganoderma lucidum, heat at 90°C for 6h, filter, take filtrate, vacuum concentration at 50°C (vacuum 0.095Mpa) To about the equivalent of dried Lingzhi 0.7g/ml. 2, deployment: according to the order of formula material, add ingredients pot (acid in the last addition), so that dissolved in Ganoderma lucidum extract, stirring evenly, to volume. 3. Homogenization: Homogenize 2 times at 80°C (vacuum 20Mpa). 4. Degassing: At 50°C (vacuum 0.1Mpa) Lead (Pb, mg/kg) ≤ 1.0 Arsenic (As, mg/kg) ≤ 0.5 Copper (Cu, mg/kg) ≤ 10 V. Product features and functional characteristics: The product is nutrient-rich and balanced with various nutrient ratios. It is rich in various biological active ingredients such as ganoderma lucidum polysaccharides, triterpenoids, nucleoside compounds and organic germanium. Therefore, Ganoderma lucidum milk powder has the functions of immune function, anti-cancer function, anti-aging, and prevention of cardiovascular and cerebrovascular diseases. It is suitable for middle-aged and elderly people to prevent various diseases and can help the recovery of cancer patients. Under vacuum degassing. 5. Sterilization: The feed liquid is stored in containers at 80° C., capped and sealed, and extinguished at 90° C. for 20 min.

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