Maize corn leaf processing

Each mu of corn can yield approximately 40 kilograms of corn glutinous rice, which can be valued between 80 to 150 yuan after processing. The process of making weaving crafts from corn glutinous leaves involves several detailed steps. First, the selection of the leaves is crucial. The leaves used for weaving should be white in color, free from mold, and have an appropriate thickness—neither too hard nor too soft. Once the corn is harvested, the outer layer of old husk and the tender skin near the kernel are removed, leaving the middle part as the ideal material for weaving. The selected leaves should be dried quickly and then bundled into large groups, stored in a dry, well-ventilated area that is not prone to smoke. Second, the whitening process enhances the whiteness and weaving quality of the leaves while preserving their natural color. This is done using sulfur fumigation in earthenware jars. A small amount of water is sprinkled on the corn stalks to moisten them slightly. Sulfur is placed at the bottom of the jar, covered with a wire mesh, and then the corn stalks are loosely placed on top. The jar is sealed for about 12 hours. The sulfur quantity is typically controlled at around 20 grams per kilogram of corn glutinous rice. Third, when choosing the smoked white corn sorghum leaves, they are divided into two categories. One type is suitable for textile warp ropes, which are smaller, shorter, softer, and have a less vibrant color. The other type is better suited for weaving, as it is larger, longer, and whiter in color. These leaves are usually stored in small plastic bags to prevent them from drying out. Fourth, the dyed corn leaves come in various colors, allowing for more creative and colorful weaving projects. Fifth, the weaving process itself involves several techniques. (a) Spinning the warp rope: The tip of the loquat leaves is cut off, and the leaves are torn into strips about 1 cm wide. These are then spun into a warp thread with a diameter of roughly 2.5 mm using a simple spinning wheel. The surface should be smooth and free of rough edges. (b) Weaving: Weaving is the fundamental technique in straw craftsmanship. "Twisting" refers to coiling one or more leaf materials according to a specific pattern to form a shape without clear horizontal or vertical lines. "Weaving," on the other hand, begins with setting up the base, followed by gradually adding the weft. Common weaving methods include flat weaving, twisted weaving, knitted patterns, and other traditional techniques. This detailed process ensures that the final products are both functional and aesthetically pleasing, reflecting the rich cultural heritage behind this traditional craft.

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